Behringer Automatic Horizontal Bandsaw HBP-360A

Description

Heavy‑duty hydraulic high production horizontal bandsaw for accurate and economic cutting of all materials from profiles to high tensile solids.
Rigid, box type machine base, with integrated hydraulic oil and removable coolant reservoirs, thus ensuring minimum down time on routine maintenance.
Stiff, stress free bow frame made of cast iron, with (4) point guiding on pre-loaded bearings.  Twin columns, ground and chrome plated.
Blade guiding by double roller bearings and hydraulically tensioned carbide guides.  Automatic blade guide arm adjustment, to suit width of section to be cut.
Hydraulic blade tensioning and automatic tension relief when machine is stopped.  Automatic shutdown in case of blade breakage.
Rotating 4" diameter double wire brush to clean the saw blade, driven at the same speed as the blade.  Adjusting screw for fine height setting.
Induction hardened, 21.6" diameter grooved blade wheels give maximum blade adherence preventing wheel wear and blade slippage.
Electronically controlled blade slip monitor.
All machine functions controlled by a Programmable Logic Controller (PLC) with a BT-41 Operators Terminal for data entry, storage and diagnostic display.
Infinitely variable hydraulic material clamping pressure.  Hardened clamping jaws on both sides of the blade with a movable jaw stroke of 15".  Minimum end piece length in automatic operation is 3.74" and .39" in manual operation.
NC Preselect – capacity of (10) Programs (piece count plus length); can be stored as fixed values and recalled for re-use.  Computerized Controlled multiple feeding device.  Includes zero point positioning with automatic trim-cut.  Screen displays include Main Menu, Work Menu, Cutting Data, Diagnostics, Time Realization (Function hours, Idle Time/Cutting Time) and variable machine constants.
Electric ball screw driven incremental material feed gripper with up to 23.6” per single stroke.  Multiple stroke maximum to 17.7’. Floating gripper feed unit ensures safe feeding of bars and heavy forgings.  Limit switch mounted in stationary jaw, signals out-of-material when bar end is reached.
Input conveyor with (13) heavy duty rollers, 68.9" long.  Material output table 11.8" wide.
Hand held spray gun and required hoses to wash-off chips manually from machine in area of machine vises, table tops and machine input roller table.  Selector switch for continuous or limited use mounted on operators control panel.
Frequency Controlled Drive motor – 5.4 HP – Total power approximately 9.4 H.P. Infinitely variable cutting speed of 62-426 SFM.  Speed of saw blade is adjusted on operators control panel.
Automatic saw frame height positioning according to material diameter.
Constant removal rate control by infinitely adjustable feed rate regulator (according to numerical scale) and/or infinitely variable cutting pressure regulator (according to symbols) to ensure maximum blade life and square cuts.
Cutting area of saw is supplied with coolant from (39.6) gallon reservoir by electric pump via (2) nozzles.
SPECIFICATIONS
Cutting Capacity:            Round          14.1" (.39” min.)
Rectangle     14.1" x 14.1" (.39” x .31” min.)
Saw Blade Dimensions: 17'9" x 1‑1/2" x .050"
Machine Size:                 Length         91"
Width           121"
Height          75"
Working Height:              27.6"
Machine Weight:             6,600 Lbs.
Voltage:                          460/3/60 Hz
DESCRIPTION
HBP-360A
MAXIMUM WIDTH CAPACITY
14.1"
MAXIMUM HEIGHT CAPACITY
14.1"
MAXIMUM ROUND
14.1"
FREQUENCY DRIVE MOTOR
5.4 HP
STANDARD BLADE SPEED RANGE
62-426 SFM
BLADE WIDTH
1½"
MACHINE WEIGHT
6,600 LBS
COLUMN DIAMETER
5.9"
SINGLE STROKE FEED LENGTH
23.6"
MAXIMUM FEED LENGTH
212.6"
BLADE GUIDE CLAMPING
HYDRAULIC
MOVABLE GUIDE ARM POSITIONING
AUTOMATIC
BAND WHEEL DIAMETER
21.6"
STANDARD FEATURES ON THIS MODEL
·
NC PRESELECT – CAPACITY OF (10) PROGRAMS (PIECE COUNT PLUS LENGTH)
·
ELECTRIC BALL SCREW DRIVEN INCREMENTAL MATERIAL GRIPPER FEED UNIT.
·
LARGE DIAMETER TWIN COLUMN DESIGN, UTILIZING FOUR POINT GUIDING, EACH POINT HAVING 360
°
CONTACT WITH THE COLUMNS
·
SOLID CAST BOW FRAME DESIGNED TO ELIMINATE VIBRATION AND PROVIDE RIGID SUPPORT FOR BLADE TENSIONING
·
CAST MEEHANITE BAND WHEELS SET AT 52
°
TO ELIMINATE 90
°
BLADE TWIST FROM WHEEL TO GUIDE
·
INDUCTION HARDENED CONTACT SURFACES ON BAND WHEELS AND ALL VISE JAWS, TO PROVIDE LONG LIFE OF THESE COMPONENTS
·
FULLY AUTOMATIC HYDRAULIC BLADE TENSIONING, REQUIRING NO OPERATOR INVOLVEMENT, TO ENSURE THE BLADE IS ALWAYS AT THE OPTIMUM TENSION
·
FULLY AUTOMATIC HYDRAULIC CARBIDE BLADE GUIDES WITH DOUBLE PRE-ALIGNING ROLLERS TO PROVIDE PRECISE CLAMPING PRESSURE
·
CARBIDE BLADE GUIDES CLOSE 1 SECOND AFTER STARTING THE BLADE, ENSURING THE GEARBOX STARTS UNDER NO LOAD EVERY TIME, ELIMINATING SHOCK AND DELIVERING UNSURPASSED GEARBOX LIFE
·
FLOATING GRIPPER FEED UNIT, ELIMINATING MATERIAL DRAG WHEN REPOSITIONING AND RELIEVING PRESSURE ON VISE JAWS WHILE ADVANCING